GREEN HS0996

GREEN Electric Automotive AC Air Conditioning Compressor Instruction Manual

Brand: GREEN | Model: HS0996

ઉત્પાદન ઓવરview

The GREEN Electric Automotive AC Air Conditioning Compressor is a brand new unit designed for universal application in 12V car, HD-truck, and van systems. As the heart of automotive air conditioning refrigeration systems, it is responsible for compressing and transporting refrigerant vapors. Constructed from high-strength aluminum, the main body is durable, rigid, and resistant to cracking, breaking, or leaking, ensuring long-term use. This compressor provides sufficient pressure, increasing power force and decreasing engine load, dramatically improving cooling function with stable efficiency, safety, and reliability. Each unit is fully examined and tested before delivery. It is crucial to add the proper amount of oil prior to installment.

GREEN Electric Automotive AC Air Conditioning Compressor with integrated inverter

Image: The GREEN Electric Automotive AC Air Conditioning Compressor, showcasing its compact design and integrated inverter unit.

મહત્વપૂર્ણ સલામતી માહિતી

  • Always disconnect the vehicle's battery before beginning any installation or maintenance.
  • સલામતી ચશ્મા અને મોજા સહિત યોગ્ય વ્યક્તિગત રક્ષણાત્મક સાધનો પહેરો.
  • Ensure the vehicle's A/C system is properly discharged by a certified technician before removing old components.
  • This product operates on 12V. Applying higher voltage than specified to control signals may cause damage.
  • Installation should ideally be performed by a qualified professional. Refer to your vehicle's specific service manual for detailed instructions.

સેટઅપ અને ઇન્સ્ટોલેશન

The GREEN Electric Automotive AC Air Conditioning Compressor is designed for universal application in 12V car, HD-truck, and van systems. Proper installation is crucial for optimal performance and longevity. Please note that this compressor is an electric unit and does not include a separate control panel; it requires an external control signal for operation.

પૂર્વ-ઇન્સ્ટોલેશન તપાસો:

  • સુસંગતતા ચકાસો: Ensure this 12V electric compressor is compatible with your vehicle's electrical system and A/C refrigerant type (R134a).
  • સિસ્ટમ ફ્લશ: Thoroughly flush the entire A/C system to remove any contaminants, debris, or old oil. This is critical to prevent damage to the new compressor.
  • Add Proper Oil: The manufacturer specifies 130ml of ISO VG68 oil. Ensure the correct amount is added prior to installation. The compressor is pre-filled, but verify levels if the system has been opened.
  • ઘટકો તપાસો: Check all other A/C system components (condenser, evaporator, expansion valve/orifice tube, receiver/drier) for wear or damage and replace as necessary.

સ્થાપન પગલાં (સામાન્ય માર્ગદર્શન):

  1. માઉન્ટ કરવાનું: Securely mount the new compressor in the designated location using appropriate hardware. The compressor features firm mounting points for stability.
  2. રેફ્રિજન્ટ લાઇન્સ જોડો: Connect the high and low-pressure refrigerant lines to the compressor. Ensure all connections are tight and properly sealed to prevent leaks.
  3. વિદ્યુત જોડાણો: Connect the main 12V power supply. For the control signal, locate the green wire on the motor driver board. This wire requires a 0-5V signal to operate the compressor. 0V will turn the compressor off, and increasinવોલ્યુમtage up to 5V will throttle the compressor to full power. Warning: Applying 12V directly to this green signal wire may cause irreversible damage to the unit.
  4. વેક્યુમ અને ચાર્જ: Evacuate the A/C system using a vacuum pump to remove all air and moisture. Then, charge the system with the correct type and amount of R134a refrigerant according to your vehicle's specifications.
  5. લીક ટેસ્ટ: Perform a thorough leak test using a refrigerant leak detector to ensure there are no leaks in the system.
પાછળ view of the GREEN Electric AC Compressor with electrical connections and heat sink

છબી: પાછળનો ભાગ view of the GREEN Electric AC Compressor, showing the heat sink and electrical connections. Note the importance of correct wiring for the control signal.

બાજુ view of the GREEN Electric AC Compressor with product label

છબી: બાજુ view of the compressor, highlighting the product label with specifications like voltage (12V), CC (26cc), oil amount (130ml), and fluid type (R134a, ISO VG68).

ઓપરેટિંગ સૂચનાઓ

This electric A/C compressor integrates into your vehicle's existing air conditioning system. Once properly installed and charged, its operation is typically managed by the vehicle's climate control system or an external control unit.

  • The compressor is designed to provide sufficient pressure to circulate refrigerant, ensuring effective cooling.
  • It features silent operation, contributing to a quieter cabin environment.
  • The unit's performance is optimized for stable efficiency, safety, and reliability.

નિયંત્રણ સંકેત:

The compressor's motor driver board (identified as YMING12V-0-5V-AR) utilizes a 0-5V signal on the green wire for control. A 0V signal will keep the compressor off, while increasinવોલ્યુમtage towards 5V will proportionally increase the compressor's speed and cooling output. Ensure your vehicle's control system or aftermarket controller provides this specific voltage range. Do not apply 12V to this signal wire as it is designed for a low-voltage control signal.

જાળવણી

Regular maintenance helps ensure the longevity and efficient operation of your A/C compressor.

  • રેફ્રિજન્ટ લેવલ ચેક: Periodically check the refrigerant level in your A/C system. Low refrigerant can indicate a leak and can cause the compressor to overwork or fail.
  • સિસ્ટમ નિરીક્ષણ: Regularly inspect the compressor and surrounding components for any signs of leaks (oil residue, green dye if used), unusual noises, or worn belts (if applicable to your vehicle's setup).
  • તેલ જાળવણી: While the compressor is pre-filled, ensure proper oil levels are maintained if the system is opened for service. Refer to the specifications for the correct oil type (ISO VG68).
  • વ્યવસાયિક સેવા: For complex issues or refrigerant handling, always consult a certified automotive A/C technician.

મુશ્કેલીનિવારણ

If you experience issues with your A/C system, consider the following common problems and potential solutions:

સમસ્યાસંભવિત કારણઉકેલ
A/C Not Cooling ProperlyLow refrigerant level, faulty control signal, electrical issue, seized compressor.Check refrigerant levels and for leaks. Verify 0-5V control signal on the green wire. Inspect electrical connections. If compressor is seized, replacement is necessary.
Unusual Noises from CompressorLow oil, internal wear, foreign object, worn mounting bushings.Check oil level. Inspect for debris. Ensure mounting is secure. Professional inspection recommended.
Compressor Not EngagingNo control signal, low refrigerant pressure, electrical fault, clutch failure (if applicable).Verify control signal (0-5V on green wire). Check refrigerant pressure. Inspect wiring and fuses.
રેફ્રિજન્ટ લીક્સLoose connections, damaged seals/O-rings, cracked housing.Tighten connections. Replace seals/O-rings. If housing is cracked, compressor replacement is required. Use a leak detector to pinpoint the source.

Video: "All you need to know about A/C Compressor" by Qualy Air. This video provides general information about A/C compressors, their function, importance, and common issues like worn belts, leaking refrigerant, and clutch failure, which can help in troubleshooting.

વિશિષ્ટતાઓ

લક્ષણવિગત
બ્રાન્ડલીલો
મોડેલનું નામELECTRIC AIR CONDITIONING COMPRESSOR
મોડલ નંબરHS0996
ભાગ નંબરCM105138
ભાગtage12 વોલ્ટ
એસી એડેપ્ટર વર્તમાન50 Amps
ભલામણ કરેલ ઉપયોગોAutomotive Air Conditioning
પાવર સ્ત્રોતકોર્ડેડ ઇલેક્ટ્રિક
ખાસ લક્ષણસાયલન્ટ ઓપરેશન
સમાવાયેલ ઘટકોએસી કોમ્પ્રેસર
વસ્તુનું વજન26.4 પાઉન્ડ (12 કિલોગ્રામ)
રંગસફેદ
પેકેજ પરિમાણો12 x 12 x 12 ઇંચ
બેટરીઓ શામેલ છે?Yes (1 Unknown batteries required)
બેટરી સેલ પ્રકારલીડ એસિડ
મહત્તમ ઓપરેટિંગ દબાણ1 (Unit not specified, likely 1 MPa or 1 bar, but given as '1' in source)
Product image showing technical specifications on a label

છબી: વિગતવાર view of the product label, confirming specifications such as voltage, displacement, and recommended oil type.

વોરંટી માહિતી

This A/C Compressor includes a 1 વર્ષની વોરંટી ઉત્પાદક પાસેથી. વોરંટી દાવાઓ માટે કૃપા કરીને ખરીદીનો પુરાવો રાખો.

આધાર અને સંપર્ક

For further assistance, technical support, or warranty inquiries, please contact the manufacturer, GREEN, or the seller, Qualy Air. It is recommended to have your product model number (HS0996) and purchase details ready when contacting support.

નોંધ: Some users have reported difficulties in obtaining specific documentation or support regarding the control panel. While this manual provides general guidance, for highly specific vehicle integration or complex issues, seeking assistance from a qualified automotive A/C professional is strongly advised.

© 2024 GREEN Automotive Components. All rights reserved.

Disclaimer: This manual provides general instructions. Always refer to your vehicle's specific service manual and consult a qualified professional for complex installations or repairs.

Ask a question about this manual

Ask about setup, troubleshooting, compatibility, parts, safety, or missing instructions. Manuals+ will review the question and use this page’s manual context to help answer it.