YESWELDER FLUX-135 MINI 3-in-1 Welding Machine

1. પરિચય

Thank you for choosing the YESWELDER FLUX-135 MINI 3-in-1 Welding Machine. This manual provides essential information for the safe and efficient operation, setup, and maintenance of your new welding equipment. Please read this manual thoroughly before operating the machine to ensure proper use and to prevent injury or damage.

The YESWELDER FLUX-135 MINI is a versatile welding machine designed for Flux Core, Lift TIG, and Stick welding processes, suitable for various applications from automotive to DIY projects.

2. સલામતી સૂચનાઓ

WARNING: Welding can be dangerous. Always follow safety precautions to prevent serious injury or death.

• ઇલેક્ટ્રિક શોક: Can kill. Do not touch live electrical parts. Wear dry welding gloves and protective clothing. Ensure the work area is dry.
• ધૂમાડો અને વાયુઓ: તમારા સ્વાસ્થ્ય માટે જોખમી હોઈ શકે છે. તમારા માથાને ધુમાડાથી દૂર રાખો. શ્વસન ક્ષેત્રમાંથી ધુમાડો દૂર કરવા માટે વેન્ટિલેશન અથવા એક્ઝોસ્ટનો ઉપયોગ કરો.
• આર્ક કિરણો: Can injure eyes and burn skin. Wear a welding helmet with a proper shade filter. Wear protective clothing to cover all exposed skin.
• આગ અને વિસ્ફોટ: વેલ્ડિંગના તણખા આગ અથવા વિસ્ફોટનું કારણ બની શકે છે. જ્વલનશીલ પદાર્થોને વેલ્ડિંગ વિસ્તારથી દૂર રાખો. અગ્નિશામક ઉપકરણ સરળતાથી ઉપલબ્ધ રાખો.
• ગરમ ભાગો: Can cause severe burns. Allow equipment to cool before touching.
• Machine Safety Features: This unit includes automatic compensation for voltage fluctuation and robust protections against over-current, over-load, and over-heating. However, these features do not replace safe operating practices.

Always refer to national and local safety standards for welding operations.

3. ઉત્પાદન ઓવરview

3.1 મુખ્ય લક્ષણો

• Multi-Process Capability: 3-in-1 functionality for Flux Core, Lift TIG, and Stick welding.
• Welding Capacity: 135A output, 110V input, suitable for various light to medium duty welding tasks.
• Synergic MIG Mode: Automatically matches voltage to wire feeding speed, with fine-tuning capability (-3V to +3V). Ideal for beginners.
• Manual MIG Mode: Allows experienced users to manually adjust wire feeding speed and voltage.
• ડિજિટલ ડિસ્પ્લે: Provides clear monitoring of operational parameters for enhanced control.
• સલામતી સુરક્ષા: Includes safeguards against over-current, over-load, over-heating, and automatic voltage fluctuation compensation.

3.2 ઘટકો અને નિયંત્રણો

The YESWELDER FLUX-135 MINI welding machine features a compact design with an intuitive control panel and essential connections.

આકૃતિ 1: YESWELDER FLUX-135 MINI Welding Machine with included Lift TIG Torch and accessories. This image shows the compact size and the various connections on the front panel.

આકૃતિ 2: આગળ view of the YESWELDER FLUX-135 MINI, highlighting the MIG gun connection and the main control panel with digital display and adjustment knobs.

આકૃતિ 3: વિગતવાર view of the control panel, showing the digital display for current/voltage, mode selection switch (MIG, STICK, LIFT TIG), and adjustment knobs for welding parameters. The panel is designed for simple and efficient operation.

ફ્રન્ટ પેનલ નિયંત્રણો:

• ડિજિટલ ડિસ્પ્લે: Shows welding current, voltage, or other selected parameters.
• મોડ સિલેક્ટર: Switch to select between MIG (Flux Core), Stick, and Lift TIG welding modes.
• Current/Wire Speed Knob: Adjusts welding current in Stick/TIG mode or wire feed speed in MIG mode.
• ભાગtage એડજસ્ટમેન્ટ નોબ: Fine-tunes voltage in MIG mode (Synergic or Manual).
• આઉટપુટ ટર્મિનલ્સ: Connections for welding cables (positive and negative).
• MIG Gun Connection: For connecting the MIG torch.
• TIG Torch Connection: For connecting the Lift TIG torch.

રીઅર પેનલ:

• પાવર ઇનપુટ: For connecting the 110V power cord.
• ઠંડક પંખો: Ensures proper ventilation and prevents overheating.

4. સેટઅપ

4.1 પાવર કનેક્શન

1. Ensure the welding machine's power switch is in the OFF position.
2. Connect the power cord to a grounded 110V AC power outlet. Ensure the outlet can provide sufficient amperage for the welder's maximum output.

4.2 Wire Spool Installation (Flux Core MIG)

આકૃતિ 4: Illustration of a 2LB flux cored welding wire spool being installed into the wire feeder compartment of a welding machine. The image emphasizes compatibility with 2LB spools (4" diameter).

1. Open the wire feeder compartment cover.
2. Place the 2LB (4-inch diameter) flux core wire spool onto the spool holder. Ensure the wire unwinds from the bottom.
3. ગાઇડ ટ્યુબ દ્વારા વાયરને ડ્રાઇવ રોલર મિકેનિઝમમાં દાખલ કરો.
4. Close the drive roller tension arm and adjust the tension. The wire should feed smoothly without slipping or deforming.
5. With the MIG gun pointed away from yourself and others, press the trigger to feed the wire through the MIG gun liner until it exits the contact tip.
6. Trim the wire to approximately 1/2 inch (12-15mm) stick-out.

Compatible Wire Sizes: .023" (0.6mm), .030" (0.8mm), .035" (0.9mm) flux core wire.

4.3 Connecting Welding Accessories

1. ગ્રાઉન્ડ Clamp: જમીન cl સાથે જોડોamp cable to the appropriate output terminal (usually negative for Flux Core MIG). Secure the clamp વર્કપીસ અથવા વેલ્ડીંગ ટેબલ પર, સારા વિદ્યુત સંપર્કની ખાતરી કરે છે.
2. MIG Gun: Connect the MIG gun cable to the MIG gun connection port on the front panel.
3. Lift TIG Torch: For Lift TIG welding, connect the TIG torch to its designated port and the ground clamp to the appropriate terminal (usually positive for DC TIG, check specific polarity requirements for your application).
4. Stick Electrode Holder: For Stick welding, connect the electrode holder cable to the appropriate output terminal (polarity depends on electrode type) and the ground clamp to the other terminal.

આકૃતિ 5: The Lift TIG torch with its cable and various consumables (collets, ceramic cups) ready for connection to the welding machine. This image shows the complete TIG torch assembly.

આકૃતિ 6: A selection of TIG torch accessories, including different sizes of alumina ceramic cups (#4, #5, #6), collet bodies (1/8"), collets (3/23", 1/16", .078"), and short/long back caps. These are essential for various TIG welding applications.

5. ઓપરેટિંગ સૂચનાઓ

5.1 General Operation Steps

1. Ensure all connections are secure and correct for the chosen welding process.
2. Turn on the welding machine using the power switch. The digital display will illuminate.
3. Select the desired welding mode (MIG, STICK, or LIFT TIG) using the mode selector switch.
4. Adjust welding parameters (current, voltage, wire speed) according to the material thickness and welding process. Refer to welding charts or practice on scrap material.
5. Wear all necessary Personal Protective Equipment (PPE) including welding helmet, gloves, and protective clothing.
6. વેલ્ડીંગ શરૂ કરો.
7. After welding, turn off the machine and allow it to cool.

5.2 Flux Core MIG Welding

આકૃતિ 7: An illustration showing Flux Cored Welding in action, demonstrating the arc and molten puddle. This image is part of a "3-IN-1 Multi-function welding machine" graphic.

Flux Core MIG welding uses a continuously fed tubular wire containing flux, eliminating the need for external shielding gas. This mode is suitable for outdoor use and on dirty or rusty materials.

1. "MIG" મોડ પસંદ કરો.
2. સિનર્જિક નિયંત્રણ: Adjust the wire feeding speed knob. The machine will automatically suggest a corresponding voltage. You can fine-tune this voltage વોલ્યુમનો ઉપયોગ કરીનેtage adjustment knob (-3V to +3V).
3. મેન્યુઅલ નિયંત્રણ: For experienced users, manually set both wire feeding speed and voltage.
4. Ensure correct polarity (typically DCEN - Direct Current Electrode Negative for flux core).
5. Maintain a consistent stick-out and travel speed for optimal results.

5.3 Lift TIG Welding

Lift TIG welding provides precise control and high-quality welds, especially on thinner materials. This machine uses a Lift TIG start, which minimizes tungsten contamination.

1. Select "LIFT TIG" mode.
2. Connect the Lift TIG torch and ground clamp with appropriate polarity (typically DCEN for steel/stainless steel).
3. Install a sharpened tungsten electrode and ceramic cup into the TIG torch.
4. Adjust the current using the current knob.
5. To start the arc, gently touch the tungsten to the workpiece and then lift it slightly. The arc will initiate.
6. ટૂંકી ચાપ લંબાઈ રાખો અને જો જરૂરી હોય તો ફિલર સળિયાને મેન્યુઅલી ફીડ કરો.

5.4 Stick Welding (MMA)

Stick welding is versatile and suitable for various materials and outdoor conditions.

1. Select "STICK" mode.
2. Connect the electrode holder and ground clamp with the correct polarity for your chosen electrode type (refer to electrode manufacturer's recommendations).
3. Insert the electrode into the holder.
4. Adjust the current using the current knob.
5. Strike the arc by lightly scratching or tapping the electrode on the workpiece.
6. Maintain a consistent arc length and travel speed.

6. જાળવણી

નિયમિત જાળવણી તમારા વેલ્ડીંગ મશીનની આયુષ્ય અને શ્રેષ્ઠ કામગીરીની ખાતરી કરે છે.

• સફાઈ: Periodically clean the machine's exterior with a dry, soft cloth. Use compressed air to blow out dust and debris from inside the machine, especially around the cooling fan and circuit boards. Ensure the machine is unplugged before cleaning.
• કેબલ નિરીક્ષણ: Regularly inspect all welding cables, ground clamp, electrode holder, and torches for damage, cuts, or loose connections. Replace damaged components immediately.
• MIG Gun Maintenance:
  • Clean the nozzle regularly to remove spatter.
  • Replace contact tips as they wear out to ensure good electrical contact and wire feeding.
  • Check the wire liner for blockages or wear. Replace if wire feeding becomes inconsistent.
• TIG Torch Maintenance:
  • Inspect and replace ceramic cups if cracked or damaged.
  • Sharpen or replace tungsten electrodes as needed.
  • Ensure collets and collet bodies are clean and secure.

7. મુશ્કેલીનિવારણ

આ વિભાગ તમને આવી શકે તેવી સામાન્ય સમસ્યાઓનું નિરાકરણ લાવે છે. અહીં સૂચિબદ્ધ ન હોય તેવી સમસ્યાઓ માટે, ગ્રાહક સપોર્ટનો સંપર્ક કરો.

8. સ્પષ્ટીકરણો

9. વોરંટી માહિતી

Specific warranty terms and conditions may vary. Please refer to the warranty card included with your product or visit the official YESWELDER webવિગતવાર વોરંટી માહિતી અને નોંધણી પ્રક્રિયાઓ માટે સાઇટ.

કોઈપણ વોરંટી દાવા માટે ખરીદીના પુરાવા તરીકે તમારી ખરીદી રસીદ રાખો.

10. ગ્રાહક આધાર

If you encounter any issues or have questions regarding your YESWELDER FLUX-135 MINI welding machine, please contact YESWELDER customer support through their official webસાઇટ અથવા તમારા ઉત્પાદન પેકેજિંગમાં આપેલી સંપર્ક માહિતી.

When contacting support, please have your product model number (FLUX-135 MINI) and purchase details ready.